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Cooling Tower

Faraday Ozone in cooling tower application

 


Cooling tower water requiress extensive treatment. During cooling tower water treatment, three main factors must be controlled.


• Corrosion of pipes and heat exchanger units
• Scaling in pipes and (mainly) in heat exchangers
• Microbial growth (bacteria, algae)


These three aspects cannot be viewed separately. By means of ozone treatment, all these aspects can be controlled collectively, without further addition of chemicals. Conventional treatment techniques are mainly applications of chemical biocides, corrosion inhibitors and scale inhibitors. Ozone is a reliable alternative that controls the above-mentioned factors sufficiently.


Why Ozone is essential in Cooling tower water treatment  ? 

• Destroys all type of Micro Organisms such as Bacteria, fungus, Algae and Mold growth

• Prevents scaling in pipes and heat exchangers

• Prevents formation of Bio-films

• Prevents Corrosion


Advantages of Ozone in Cooling tower : 

• Ozone is produced on-site and requires no  storage of dangerous chemicals

• Ozone requires no additional disinfection

• Increases the pumping efficiency

• Higher efficiency of heat exchangers

• Cooler running temperatures where scale is inhibited or reduced

• Ozone is effective in a wide pH range

• Reduction or elimination chemicals needed for algae control

• No persistent chemical or disinfectants in bleed. Ozone breaks down to oxygen

 

Will ozone treated cooling water be classed as effluent by the local water authority?

Ozone is highly reactive and because of this has a very short half life once dissolved into water The natural reaction for ozone (03) is to return to its oxygen form (02). This reaction time is typically 10-20 minutes at 20oC. This means that any blow down from an ozone treated cooling system will not contain any chemical biocides or corrosion inhibitors or toxic residues and thus will not be classed as effluent and may be disposed to surface drainage.


How effectively Ozone removes bacteria level in Cooling systems ?

Ozone has been scientifically proven to be most effective under almost all conditions at controlling bacterial, biofilms and other amoeba in cooling systems without the need for secondary biocide or biodispersant, as proven by the Department of the Environment and others.Documented test data is available if necessary.

Will ozone totally replace conventional chemical dosing programs in cooling water systems? 

It is possible for ozone to replace all chemical biocide treatment in the vast majority of cooling water systems. In some cases it will also replace corrosion and scale inhibitors. Restrictions can apply where water is stored in large open tanks and open water collection troughs in an enclosed design to other oxidising biocide monitors such accumulation of ozone near close contact with factory personnel.


Is ozone corrosive?

No. Ozone, when correctly applied, has been proven to maintain uniformly low corrosion rates, similar to and frequently better than systems treated with traditional chemicals. Documented test data available. Typically mild steel corrosion rates will be less than 3 mpy and yellow metal corrosion rates from 0.01 to 0.5 mpy. These figures have been confirmed by independent testing in the UK and the USA.

 

 


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  • Ozone Generator - L50G

    The State of the Art L-Series High frequency CD Technology ozone generators are designed for high performance in low cost. Our L-Series works from external oxygen or dry air as feed gas to produce ozone gas. Our L-Series produces high concentration ozone of upto 8% by weight. Higher the concentration, lesser the oxygen feed needed and better the dissolved ozone efficiency.

    This series is designed for continuous running and maintenance free operation. Our L-Series has a wide range of models from 10 g/h to 500 g/h. We have both air and water cooled models – both using specific patented technologies.

    It has very good life on ozone cells compared with Air Feed Ozone Generators because of moisture free dry oxygen. We also supply suitable high purity Industrial Oxygen concentrators needed for the L-Series. Upto 50 g/h it is built on Glass Reinforced Polyester - GRP enclosure that is safe, rugged, has longer durability and withstands harsh weather conditions. From 100 g/h its built on Stainless steel enclosure. This series consumes very little power and is the most compact size across the world.

    Learn More
  • Ozone Generator - B500

    High concentration ozone with our innovative technology

    Our State of the Art B-Series High Voltage High frequency Corona Discharge ozone generators are designed for high performance in low cost. Utilizing our Patented Ozone Block Technology, it works from external oxygen feed gas to produce high concentration linear ozone of upto 10% by weight. Higher the concentration, lesser the oxygen demand & better dissolved ozone efficiency. The B-Series models are available between 100 gm/hr to 5 kg/hr capacities. 

    Designed for 24x7 continuous running & maintenance free operation, we have both air and water cooled models using specific patented technologies. At Faraday Ozone we know ozone and can design an ozone treatment system that will fit your needs.

    Learn More
  • Ozone Generator - B1000

    High concentration ozone with our innovative technology

    Our State of the Art B-Series High Voltage High frequency Corona Discharge ozone generators are designed for high performance in low cost. Utilizing our Patented Ozone Block Technology, it works from external oxygen feed gas to produce high concentration linear ozone of upto 10% by weight. Higher the concentration, lesser the oxygen demand & better dissolved ozone efficiency. The B-Series models are available between 100 gm/hr to 5 kg/hr capacities. 

    Designed for 24x7 continuous running & maintenance free operation, we have both air and water cooled models using specific patented technologies. At Faraday Ozone we know ozone and can design an ozone treatment system that will fit your needs.

    Learn More
  • Ozone Generator - M100G

    M-Series ozone generators are our most advanced systems. They are ready to use with just power connection needed – comes with everything inbuilt – ozone unit, safety features, control panel and industrial oxygen concentrator for feed gas.

    The State of the Art M-Series High frequency CD Technology ozone generators are designed for high performance in low cost. Our M-Series produces high concentration ozone of upto 8% by weight. Higher the concentration, lesser the oxygen feed needed and better the dissolved ozone efficiency.

    This series is designed for continuous running and maintenance free operation. Our M-Series has a wide range of models from 10 g/h to 100 g/h. We have both air and water cooled models – both using specific patented technologies. This series consumes very little power and is the most compact size across the world in its class. Available in stainless steel enclosure.

    It has very good life on ozone cells compared with Air Feed Ozone Generators because of moisture free dry oxygen prepared from inbuilt industrial oxygen concentrator. The inbuilt oxygen system uses the highly efficient PSA technology to produce oxygen > 90% purity. The simple yet advanced design of the oxygen concentrator allows easier maintenance and offers great serviceability unlike the use and throw oxygen modules available worldwide.

    The control panel shows and allows to keep track of all the operational parameters needed for day to day monitoring such as voltage/current meter, ozone status lamp, hours meter, pressure gauge, oxygen flow meter, variable ozone output knob, on/off switch, emergency shut down switch, over current and over temperature protection.

    Learn More
  • Ozone Generator - M200G

    M-Series ozone generators are our most advanced systems. They are ready to use with just power connection needed – comes with everything inbuilt – ozone unit, safety features, control panel and industrial oxygen concentrator for feed gas.

    The State of the Art M-Series High frequency CD Technology ozone generators are designed for high performance in low cost. Our M-Series produces high concentration ozone of upto 8% by weight. Higher the concentration, lesser the oxygen feed needed and better the dissolved ozone efficiency.

    This series is designed for continuous running and maintenance free operation. Our M-Series has a wide range of models from 10 g/h to 200 g/h. We have both air and water cooled models – both using specific patented technologies. This series consumes very little power and is the most compact size across the world in its class. Available in stainless steel enclosure.

    It has very good life on ozone cells compared with Air Feed Ozone Generators because of moisture free dry oxygen prepared from inbuilt industrial oxygen concentrator. The inbuilt oxygen system uses the highly efficient PSA technology to produce oxygen > 90% purity. The simple yet advanced design of the oxygen concentrator allows easier maintenance and offers great serviceability unlike the use and throw oxygen modules available worldwide.

    The control panel shows and allows to keep track of all the operational parameters needed for day to day monitoring such as voltage/current meter, ozone status lamp, hours meter, pressure gauge, oxygen flow meter, variable ozone output knob, on/off switch, emergency shut down switch, over current and over temperature protection.

    Learn More
  • Ozone Generator - L500G

    The State of the Art L-Series High frequency CD Technology ozone generators are designed for high performance in low cost. Our L-Series works from external oxygen or dry air as feed gas to produce ozone gas. Our L-Series produces high concentration ozone of upto 8% by weight. Higher the concentration, lesser the oxygen feed needed and better the dissolved ozone efficiency.

    This series is designed for continuous running and maintenance free operation. Our L-Series has a wide range of models from 10 g/h to 500 g/h. We have both air and water cooled models – both using specific patented technologies.

    It has very good life on ozone cells compared with Air Feed Ozone Generators because of moisture free dry oxygen. We also supply suitable high purity Industrial Oxygen concentrators needed for the L-Series. Upto 50 g/h it is built on Glass Reinforced Polyester - GRP enclosure that is safe, rugged, has longer durability and withstands harsh weather conditions. From 100 g/h its built on Stainless steel enclosure. This series consumes very little power and is the most compact size across the world.

    Learn More

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